Cutting tools for HGV workshop and bodywork use
Cutting discs for angle grinders are the most commonly used consumable in any HGV workshop. The correct disc for the job depends on the material: thin cutting discs (1mm to 1.6mm) are used for fast, clean cuts through steel sections, box sections, and exhaust components. Thicker discs (2.0mm to 3.0mm) are more durable for heavy repetitive cutting but produce a wider kerf and generate more heat.
Abrasive cutting discs are the standard for metal fabrication and repair. Diamond-tipped and TCT blades are used for specific materials including masonry, hardened steel, and composite bodywork panels. Using the wrong disc type for the material risks disc failure, which is a serious safety hazard. Always check the disc's maximum RPM rating matches or exceeds the grinder's no-load speed before fitting.
For hand cutting tasks, hack saws, junior hack saws, and bolt cutters cover the most common workshop needs. Pipe cutters and tubing cutters produce a cleaner, square cut on brake lines and hydraulic tubing than a saw, which matters when fitting new fittings. Stock on cutting tools and discs can be confirmed by calling us or ordering online for next-day delivery.
Frequently Asked Questions
What cutting discs are suitable for HGV workshop use?
For general steel cutting in an HGV workshop, 115mm or 125mm cutting discs rated for metal use are the standard choice. Thin discs at 1.0mm to 1.6mm cut faster and produce less heat. Always check the disc's maximum RPM against your grinder's rated speed before fitting. Never use a damaged or cracked disc.
What is the difference between cutting discs and grinding discs?
Cutting discs are thin and designed for slicing through material in a straight line. Grinding discs are thicker and designed for surface material removal, weld dressing, and deburring. Using a cutting disc for grinding or vice versa risks disc breakage. Stock both types in a workshop that does regular fabrication and repair work.
Do you stock bolt cutters for workshop use?
Yes. We stock bolt cutters in a range of jaw sizes and handle lengths for cutting padlocks, bolts, wire, and security seals. For trailer seal removal and routine maintenance tasks, a mid-range bolt cutter with compound action handles is the most practical choice. Check jaw size against the material you're cutting before ordering.
What pipe cutting tools do you recommend for brake line work?
A tubing cutter is the correct tool for cutting brake lines, fuel lines, and hydraulic tubing. It produces a square, burr-free cut that seats correctly against compression fittings. A saw produces an irregular cut with burrs that require dressing before fitting can proceed. Tubing cutters are available in different sizes for standard HGV line diameters.
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